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Car clutch parts

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Clutch car parts - all important information about operating method, mounting, diagnostics and service life

A clutch is used when shifting gears to disconnect the engine and gearbox for a short time and reconnect them again smoothly. It also serves to protect the transmission from overloading and to dampen vibrations produced by the running engine.

Clutch design

Its main components are:

  • Flywheel – this is mounted onto the engine crankshaft. It serves as a driving member for the clutch and dampens vibrations.
  • Clutch cover assembly – this consists of a clutch cover, pressure plate, and diaphragm spring. A clutch cover is a housing which is securely connected to the engine flywheel. The diaphragm spring exerts pressure onto the pressure plate, which presses the clutch disc to the flywheel. The pressure plate is connected to the cover with drive straps. When the clutch is disengaged, the pressure applied by the diaphragm spring decreases and the pressure plate detaches from the clutch disc.
  • Clutch disc – this is installed on the gearbox input shaft. The spline joint enables the disc to move along the shaft. When the driver shifts gears, this disc is pulled away from the flywheel and the torque is no longer transmitted. Both sides of the disc have friction linings on them to provide the required friction force for torque transfer.
  • Release bearing – this is installed on the rotation axis of the assembly. When the driver depresses the clutch pedal, the bearing presses the diaphragm spring fingers and releases the pressure plate.
  • Clutch fork or lever – this moves the bearing when the pedal is depressed. The fork is connected to the pedal via a cable and the lever via a hydraulic drive.

Maintenance tips

  1. Always start moving with the first gear engaged. The only exception is when you start on a slippery surface.
  2. Press the clutch pedal with a quick movement all the way down but release it slowly to avoid slipping.
  3. When you stop for quite a long time, for example at traffic lights, try shifting to neutral: that will reduce the load on the release bearing.
  4. As soon as you’ve shifted to the required gear, remove your foot from the pedal to avoid pressing it accidentally.
  5. Do not overload your car.
  6. If your vehicle is stuck and wheels are spinning, it is not recommended to use the rocking technique. This way you can easily overheat and burn the friction linings.
  7. Do not downshift when driving downhill.
  8. Try to drive calmly and carefully. Sharp acceleration as well as the habit of controlling your speed using the clutch lead to the premature failure of the system.

Symptoms of malfunction

Increased pedal travel indicates issues with the actuating mechanisms. The cable might stretch, the master or slave cylinders may leak fluid. A burning smell inside the car appears when the assembly components are slipping. This problem is often followed by reduced vehicle performance, increased fuel consumption, and can even lead to engine overheating. Difficulties when shifting gears, jerking, crunching sounds, or unusual noise might be signs that the clutch isn’t completely disengaged. Sometimes, the driver may feel judder when the clutch is engaged. This happens when oil gets onto the friction linings, the diaphragm spring is deformed, the engine mounts are loose, or splines on the clutch disc are worn.

Causes of malfunction

Incomplete clutch disengagement might be caused by deformation of the clutch disc, wear and tear of its splines or friction linings, as well as by a weak diaphragm spring or faulty actuator mechanism. It often results from splined hub corrosion caused by insufficient lubrication. Slippage of the mechanism happens for the same reasons. Deformation of the discs, in turn, may be caused by incorrect installation or clutch overheating because of aggressive driving.

Sometimes, clutch slippage or jerking during its operation originate from oily friction plates. This may be caused by leaking gearbox input shaft and crankshaft seals or an incorrectly adjusted hydraulic actuator.

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Useful information on functions, causes of malfunction, diagnosis and replacement intervals

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Recommended spare parts from the Clutch section. These are the sales hits. Buy our best sellling items or discover a vast selection of other attractive offers.

Buy Clutch kit LuK 600 0017 00 - Clutch system parts online

Evaluation

L.S. 15.02.2024

All the parts you need for this job.. All great quality parts. In my opinion pressure plate bolts should be included as well. But no problem reusing old ones.

K.W. 06.11.2023

it was cheaper than any were.

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Parts Details
  • Product line: BR 0241
  • Supplementary Article / Supplementary Info: with central slave cylinder, without pilot bearing
  • Supplementary Article / Supplementary Info Info 2: with flywheel, with screw set, Requires special tools for mounting, Dual-mass flywheel with friction control plate
  • Adjustment: with automatic adjustment
  • Number of teeth (finding the max. clearance angle): 7
  • Max. Sideplay [mm]: 2,9
  • Max. Clearance Angle [Degree]: 18
  • Number of mounting bores: 6
  • LuK: Clutch kit
  • Item number: 600 0017 00
  • Our price: £ 356,55
  • Condition: New
Details
Clutch kit
Article number: 600 0017 00
£ 356,55
price incl. 20% VAT, free delivery
Buy Mounting Tool Set, clutch / flywheel LuK 400 0237 10 - Clutch parts online
Parts Details
  • Transmission Type: for manual transmission
  • Adjustment: with automatic adjustment
  • Clutch Equipment: SAC
  • LuK: Mounting Tool Set, clutch / flywheel
  • Item number: 400 0237 10
  • Our price: £ 621,48
  • Condition: New
Details
Mounting Tool Set, clutch / flywheel
Article number: 400 0237 10
£ 621,48
price incl. 20% VAT, free delivery
Buy Master Cylinder, clutch VALEO 804697 - Clutch system parts online

Evaluation

W.M. 26.06.2022

This site is good for more parts than any other site

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Parts Details
  • Weight [kg]: 0,33
  • Left- / right-hand drive vehicles: for right-hand drive vehicles
  • VALEO: Master Cylinder, clutch
  • Item number: 804697
  • Our price: £ 24,39
  • Condition: New
Details
Master Cylinder, clutch
Article number: 804697
£ 24,39
price incl. 20% VAT, excl. delivery costs
Buy Clutch kit VALEO 834009 - Clutch parts online
Parts Details
  • Number of Teeth: 17
  • Product line: KIT3P (CSC)
  • Supplementary Article / Supplementary Info: with central slave cylinder
  • New Part
  • Hub Profile: 21,9 x 20
  • Weight [kg]: 5,59
  • Clutch Pressure Plate Outer Diameter [mm]: 220
  • VALEO: Clutch kit
  • Item number: 834009
  • Our price: £ 131,59
  • Condition: New
Details
Clutch kit
Article number: 834009
£ 131,59
price incl. 20% VAT, excl. delivery costs
Dual mass flywheel LuK 415 0477 10 - Clutch system spare parts order

Evaluation

E.M. 11.10.2023

Great and fair price

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Parts Details
  • Transmission Type: Manual Transmission
  • Number of mounting bores: 8
  • Supplementary Article / Supplementary Info: with pilot bearing
  • Max. Clearance Angle [Degree]: 20
  • Number of teeth (finding the max. clearance angle): 7
  • Max. Sideplay [mm]: 1,6
  • Supplementary Article / Supplementary Info Info 2: Dual-mass flywheel without friction control plate
  • LuK: Dual mass flywheel
  • Item number: 415 0477 10
  • Our price: £ 587,21
  • Condition: New
Details
Dual mass flywheel
Article number: 415 0477 10
£ 587,21
price incl. 20% VAT, free delivery
Clutch kit LuK 600 0002 00 - Clutch spare parts order
Parts Details
  • Product line: BR 0241
  • Supplementary Article / Supplementary Info: with central slave cylinder, without pilot bearing
  • Supplementary Article / Supplementary Info Info 2: with flywheel, with screw set, Dual-mass flywheel with friction control plate
  • Mounting Type: Pre-assembled
  • Number of teeth (finding the max. clearance angle): 4
  • Max. Sideplay [mm]: 1,6
  • Max. Clearance Angle [Degree]: 11
  • Number of mounting bores: 8
  • LuK: Clutch kit
  • Item number: 600 0002 00
  • Our price: £ 525,25
  • Condition: New
Details
Clutch kit
Article number: 600 0002 00
£ 525,25
price incl. 20% VAT, free delivery
Clutch kit SACHS 2290 602 004 - Clutch system spare parts order

Evaluation

R.B.H. 21.10.2022

fits 2009 Golf mk5 variant bluemotion 1.9tdi BLS engine and 5-speed KBL gearbox

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Parts Details
  • Diameter [mm]: 228
  • Number of Teeth: 28
  • Product line: ZMS Modul XTend
  • Supplementary Article / Supplementary Info: with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws
  • Supplementary Article / Supplementary Info Info 2: with clutch disc, with clutch release bearing
  • only available in set
  • SACHS: Clutch kit
  • Item number: 2290 602 004
  • Our price: £ 331,95
  • Condition: New
Details
Clutch kit
Article number: 2290 602 004
£ 331,95
price incl. 20% VAT, free delivery
Clutch kit VALEO 835050 - Clutch spare parts order
Parts Details
  • Number of Teeth: 23
  • Product line: KIT4P - CONVERSION KIT
  • Supplementary Article / Supplementary Info: with clutch pressure plate, without central slave cylinder
  • Supplementary Article / Supplementary Info Info 2: with flywheel, with screw set, with clutch disc, Special tools for mounting not necessary
  • New Part
  • Hub Profile: 24,2 x 21,8
  • Weight [kg]: 17,59
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel, for vehicles with push type clutch
  • Tightening Torque [Nm]: 60
  • Clutch Pressure Plate Outer Diameter [mm]: 240
  • VALEO: Clutch kit
  • Item number: 835050
  • Our price: £ 361,04
  • Condition: New
Details
Clutch kit
Article number: 835050
£ 361,04
price incl. 20% VAT, free delivery
Clutch system parts - Clutch release bearing SACHS 3151 000 701
Parts Details
  • Parameter: KZIS-0
  • SACHS: Clutch release bearing
  • Item number: 3151 000 701
  • Our price: £ 88,86
  • Condition: New
Details
Clutch release bearing
Article number: 3151 000 701
£ 88,86
price incl. 20% VAT, excl. delivery costs
Clutch parts - Mounting Tool Set, clutch / flywheel LuK 400 0425 10
Parts Details
  • Tools: Reset tool for double clutch
  • Manufacturer Restriction: RENAULT, SMART, DACIA, GEELY, HYUNDAI, KIA, MERCEDES, FORD
  • Transmission Type: 2CT
  • Transmission Type: Dual-Clutch Transmission
  • Clutch Type: for dry clutch
  • Transmission ID: DPS6, 6G-DCT, D6GF1, DC0, DC4, H-DCT, 6DCT
  • LuK: Mounting Tool Set, clutch / flywheel
  • Item number: 400 0425 10
  • Our price: £ 735,80
  • Condition: New
Details
Mounting Tool Set, clutch / flywheel
Article number: 400 0425 10
£ 735,80
price incl. 20% VAT, free delivery
Clutch system parts - Clutch kit EXEDY HCK2052

Evaluation

B.B. 23.05.2022

Good value and quality

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Parts Details
  • Diameter [mm]: 215
  • Number of Teeth: 24
  • Supplementary Article / Supplementary Info Info 2: with bearing(s)
  • Multi-piece: three-piece
  • Bolt Hole Circle Ø [mm]: 247
  • EXEDY: Clutch kit
  • Item number: HCK2052
  • Our price: £ 187,40
  • Condition: New
Details
Clutch kit
Article number: HCK2052
£ 187,40
price incl. 20% VAT, free delivery
Clutch parts - Clutch kit SACHS 2290 601 050

Evaluation

A.F. 16.02.2023

fits to my Octavia.And now like a new car. very good clutch kit

R.W. 31.01.2022

The brand and the price.

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Parts Details
  • Diameter [mm]: 228
  • Number of Teeth: 28
  • Product line: ZMS Modul XTend
  • Supplementary Article / Supplementary Info: with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws
  • Supplementary Article / Supplementary Info Info 2: with clutch disc, with clutch release bearing
  • SACHS: Clutch kit
  • Item number: 2290 601 050
  • Our price: £ 305,46
  • Condition: New
Details
Clutch kit
Article number: 2290 601 050
£ 305,46
price incl. 20% VAT, free delivery
Clutch system parts - Clutch Disc SACHS 1861 271 236
Parts Details
  • Parameter: 200CD
  • Diameter [mm]: 200
  • Hub Profile: 18,3x20,4-24N
  • Number of Teeth: 24
  • SACHS: Clutch Disc
  • Item number: 1861 271 236
  • Our price: £ 65,80
  • Condition: New
Details
Clutch Disc
Article number: 1861 271 236
£ 65,80
price incl. 20% VAT, excl. delivery costs
Clutch parts - Clutch kit VALEO 826363
Parts Details
  • Number of Teeth: 28
  • Product line: SERVICE KIT3P for CONVERSION KIT
  • Supplementary Article / Supplementary Info: with clutch pressure plate
  • Supplementary Article / Supplementary Info Info 2: with clutch disc, with clutch release bearing, without flywheel, Requires special tools for mounting
  • New Part
  • Hub Profile: 22,1 x 20,3
  • Weight [kg]: 6,1
  • Clutch: for vehicles with push type clutch
  • only in connection with: 826317
  • Clutch Pressure Plate Outer Diameter [mm]: 228
  • VALEO: Clutch kit
  • Item number: 826363
  • Our price: £ 199,68
  • Condition: New
Details
Clutch kit
Article number: 826363
£ 199,68
price incl. 20% VAT, free delivery
Clutch system parts - Clutch release bearing SKF VKC 3502
Parts Details
  • SKF: Clutch release bearing
  • Item number: VKC 3502
  • Our price: £ 21,10
  • Condition: New
Details
Clutch release bearing
Article number: VKC 3502
£ 21,10
price incl. 20% VAT, excl. delivery costs