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Ford Kuga: common problems, faults, and solutions

Table of Contents

  1. The most common Ford Kuga problems & faults
    1. Battery drain
    2. Knocking sound coming from the rear of the car
    3. Exhaust problems
    4. Clutch problems
    5. Greasy windscreen
    6. Overheating engine
    7. Transmission faults
    8. Ford Kuga AWD overheating
    9. Ford Kuga engine malfunction
    10. Ford Kuga's electrical problems
    11. Ford Kuga alarm keeps going off
  2. Ford Kuga PHEV problems
  3. Ford Kuga PHEV charging problems
  4. Ford Kuga: years to avoid

Is your Ford Kuga malfunctioning? Would you like to know how to diagnose your car quickly, get it repaired, and maybe even replace Ford Kuga parts? Check out these common Ford Kuga problems and how to solve them.

The most common Ford Kuga problems & faults

The vehicle is generally reliable. However, some drivers have reported issues with the dual-clutch gearbox, which can result in jerky gear changes. Owners have stated that common faults with the Ford Kuga include electrical malfunctions, particularly with the infotainment system. On diesel models, the diesel particulate filter (DPF) can become clogged. Additionally, there have been reports of issues with the turbocharger and fuel injectors.

Battery drain

Multiple car owners have reported that even when their battery is fully charged, it is completely drained the next day and their Ford Kuga won't start and requires a jump start. The likely root of this problem is that the battery has reached the end of its service life and you need a new car battery. For fuel-powered models, this can easily be resolved by replacing the battery, which you may be able to do yourself.

Knocking sound coming from the rear of the car

If you notice a knocking noise from the rear of the car while driving, the culprit could be the rear door striker rubbing against something. You can quickly fix this by simply greasing the door striker.

VALEO 632202 Parking sensors kit Front and Rear, with sensor, Number of sensors: 8
Reviews - 14
Parts Details
  • Fitting Position: Front and Rear
  • Colour: black, Mat
  • Trailer Hitch: without park distance control deactivation
  • Vehicle Equipment: for vehicles with trailer hitch
  • DIN / ISO: 17386
  • Sensor Type: Ultrasonic Sensor
  • Gauge: with LCD colour display
  • Weight [kg]: 2,08
  • Chemical Properties: Paintable
  • Rated Voltage [V]: 12
  • Supplementary Article / Supplementary Info Info 2: with sensor
  • Mounting Type: mounting
  • Park distance control sensor reflection angle: Sensor reflection angle: 0 to 5 degrees
  • Height adjustment to [cm]: 65
  • Park distance control activation: with acoustic warn function, with radio muting, Activation optional through switch, Activation through reverse gear
  • Parameter Programming, PPS (park distance control): with parameter programming PPS
  • for vehicle width to [m]: 2,2
  • Range to [m]: 1,7
  • Range from [m]: 0,1
  • Height adjustment from [cm]: 40
  • Mounting Time from (in hours): 3
  • Number of sensors: 8
  • VALEO: Parking sensors kit
  • Item number: 632202
  • Our price: £168.49
  • Condition: New
Details
VALEO Parking sensors kit Front and Rear, with sensor, Number of sensors: 8
Article number: 632202
£168.49
price incl. 20% VAT, free delivery

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THERMOTEC DBG014TT Coolant expansion tank
Reviews - 7
Parts Details
  • THERMOTEC: Coolant expansion tank
  • Item number: DBG014TT
  • Our price: £13.99
  • Condition: New
Details
THERMOTEC Coolant expansion tank
Article number: DBG014TT
£13.99
price incl. 20% VAT, excl. delivery costs

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Valvoline SynPower Power Steering VE18320 Central Hydraulic Oil
Reviews - 1
Parts Details
  • Capacity [litre]: 1
  • Version: Power Steering
  • Packing Type: Bottle
  • Vehicle type: Car
  • Vehicle Equipment: for vehicles with hydraulic system, for vehicles with hydraulic power steering
  • Manufacturer recommendations: GM B 040 0070, MAN M 3289, Volvo 1161529, VW G 002 000, VW G 004 000 M2
  • Colour: Nato Olive
  • Product line: SynPower
  • Valvoline: Central Hydraulic Oil
  • Item number: VE18320
  • Our price: £30.49
Details
Valvoline Central Hydraulic Oil
Article number: VE18320
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£30.49
£30.49 for 1 litre
price incl. 20% VAT, excl. delivery costs

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VALEO PROTECTIV 100 820734 Antifreeze G12, yellow, 1l, Concentrate, Amine free-Phosphate free
Reviews - 24
Parts Details
  • Capacity [litre]: 1
  • Specification: G12
  • Colour: yellow
  • Properties: Concentrate
  • Manufacturer recommendations: ASTM D3306, ASTM D1384, CUNA NC 956 / 16, SAE J1034 BS 6580-20, NF R 15601 type 1, DAIMLER DBL 7700.30, MAN 324-SNF, VAG TL-774 D, MTU MTL 5048, VAG TL-774 F
  • Product line: PROTECTIV 100
  • Concentrate
  • Chemical Properties: Free of nitrite, Phosphate free, Amine free, Free of silicate, Borate free
  • Weight [kg]: 1,12
  • Packing Type: Bottle
  • VALEO: Antifreeze
  • Item number: 820734
  • Our price: £7.99
  • Condition: New
Details
VALEO Antifreeze G12, yellow, 1l, Concentrate, Amine free-Phosphate free
Article number: 820734
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£7.99
£7.99 for 1 litre
price incl. 20% VAT, excl. delivery costs

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LS 86744 BOSCH 0 258 986 744 Lambda sensor Diagnostic Probe, 4
Reviews - 12
Parts Details
  • Oxygen Sensor: Diagnostic Probe
  • Overall Length [mm]: 775
  • Number of circuits: 4
  • BOSCH: Lambda sensor
  • Item number: 0 258 986 744
  • Our price: £40.99
  • Condition: New
Details
BOSCH Lambda sensor Diagnostic Probe, 4
Article number: 0 258 986 744
£40.99
price incl. 20% VAT, excl. delivery costs

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Exhaust problems

Symptoms may include blue exhaust smoke, poor engine performance, rough idling and increased fuel consumption. In this case, the EGR valve may be faulty, causing all of the gases to escape rather than circulate through the engine. You may also be faced with a clogged or damaged diesel particulate filter (DPF). Symptoms of a faulty Ford Kuga DPF filter include black smoke coming from the exhaust pipe, poor fuel economy, and difficulty starting.

Blue smoke from exhaust

To fix this fault, you may have to replace the valves or filter. If the clogged DPF is not able to clear itself through ‘regeneration’, it will need to be checked by a professional. Some garages can clean it using a process called forced regeneration'. However, there is no guarantee that this will work effectively.

Clutch problems

Ford Kuga clutch problems, such as a burning clutch, are one of the most common issues. If there’s a strong smell of burning from the clutch and a loud banging sound, you’ll need to get it checked as soon as possible. The cause is most often a damaged clutch pressure plate.

Greasy windscreen

This is a much less serious issue, although it is still a potential safety risk. These car models have been known to have a greasy or smudged windscreen as a result of defective wiper blades. If the wiper and blade don’t seem to be working, you’ll need to install new ones.

Overheating engine

Several issues with overheating have been reported in the past, leading to engine malfunction in some cases. It may be caused by coolant leaks or cracked cylinder heads, for example. The heat may cause the oil sump to crack, resulting in oil leaks. If you experience similar problems, take the car to your nearest Ford dealer or garage for a diagnosis.

Engine overheating

Transmission faults

It’s been noted that the 2014 models sometimes have Ford Kuga transmission problems with the system that controls the automatic transmission preventing it from shifting gear. One simple way to fix dual-clutch control failure is to turn the engine off and on again to reboot the control unit. However, this may only be a short-term solution. If this doesn’t work, you’ll need to get your Ford Kuga gearbox problems fixed by a professional.

Finding replacement parts online is one of the best ways to save money on repairs. You can simply enter your vehicle registration number into the search bar to find compatible parts for your specific vehicle. If you're looking for new car parts, check out the Ford Kuga parts catalogue here.

5669XS GATES PowerGrip KP25669XS Water pump and timing belt kit with water pump, G-Force Redline™
Reviews - 10
Parts Details
  • Supplementary Article / Supplementary Info: with water pump
  • Product line: PowerGrip
  • Supplementary Info: G-Force Redline™
  • Observe technical data
  • GATES: Water pump and timing belt kit
  • Item number: KP25669XS
  • Our price: £89.49
  • Condition: New
Details
GATES Water pump and timing belt kit with water pump, G-Force Redline™
Article number: KP25669XS
£89.49
price incl. 20% VAT, excl. delivery costs

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LuK 415 0748 10 Dual mass flywheel Manual Transmission
Parts Details
  • Transmission Type: Manual Transmission
  • Number of mounting bores: 8
  • Max. Clearance Angle [Degree]: 19
  • Number of teeth (finding the max. clearance angle): 6
  • max. side clearance [mm]: 2,9
  • Supplementary Article / Supplementary Info Info 2: Dual-mass flywheel with friction control plate
  • Supplementary Article / Supplementary Info: with pilot bearing
  • LuK: Dual mass flywheel
  • Item number: 415 0748 10
  • Our price: £259.00
  • Condition: New
Details
LuK Dual mass flywheel Manual Transmission
Article number: 415 0748 10
£259.00
price incl. 20% VAT, free delivery

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PIERBURG 7.02139.07.0 Brake vacuum pump with gasket/seal
Reviews - 5
Parts Details
  • Number of connectors: 2
  • Technical Information Number: SI 0109-11
  • Pump Type: Vane Pump
  • Supplementary Article / Supplementary Info: with gasket / seal
  • Shape: angled
  • Operating Mode: Mechanical
  • Fuel Type: Diesel
  • PIERBURG: Brake vacuum pump
  • Item number: 7.02139.07.0
  • Our price: £92.99
  • Condition: New
Details
PIERBURG Brake vacuum pump with gasket/seal
Article number: 7.02139.07.0
£92.99
price incl. 20% VAT, excl. delivery costs

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-29%
376745271 MAHLE CE 4 000P EGR cooler without gasket/seal, with EGR valve
Reviews - 20
Parts Details
  • Length [mm]: 119
  • Width [mm]: 79
  • Depth [mm]: 71
  • Supplementary Article / Supplementary Info Info 2: with EGR valve
  • Supplementary Article / Supplementary Info: without gasket / seal
  • Packaging width [cm]: 20,60
  • Packaging height [cm]: 25,70
  • Packaging length [cm]: 30,6
  • Manufacturer: MAHLE
  • Net Weight [g]: 2655
  • MAHLE: EGR cooler
  • Item number: CE 4 000P
  • Our price: £344.50
  • Condition: New
Details
MAHLE EGR cooler without gasket/seal, with EGR valve
Article number: CE 4 000P
compared to RRP £487.08

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price incl. 20% VAT, free delivery

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-34%
FEBI BILSTEIN 101172 Oil, Haldex coupling 0,85l
Reviews - 54
Parts Details
  • Capacity [litre]: 0,85
  • Colour: yellow
  • Weight [kg]: 0,8
  • Observe service information
  • Manufacturer recommendations: VW TL 52175-Y
  • Packing Type: Bottle
  • FEBI BILSTEIN: Oil, Haldex coupling
  • Item number: 101172
  • Our price: £20.99
  • Condition: New
Details
FEBI BILSTEIN Oil, Haldex coupling 0,85l
Article number: 101172
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compared to RRP £31.99

£20.99
£24.69 for 1 litre
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Ford Kuga AWD overheating

Overheating in the Ford Kuga AWD can be a concern, often linked to cooling system problems such as a faulty thermostat or water pump. This is one of the Ford Kuga AWD problems that can lead to engine damage if not addressed promptly, especially during long journeys or in hot climates.

Ford Kuga engine malfunction

The engine malfunction Ford Kuga issue can cause a sudden loss of power, which is often related to problems with the turbocharger, fuel injectors, or EGR valve. When the Ford Kuga engine malfunctions causing a loss of power, this can be alarming and may require immediate attention to avoid further engine damage.

Ford Kuga's electrical problems

The Ford Kuga has been reported to experience various electrical problems, including infotainment system issues, sensor malfunctions and battery depletion. These electrical problems can cause inconveniences such as unresponsive displays, warning lights and difficulty starting, and often require diagnostic checks to identify and fix the underlying issues.

Ford Kuga alarm keeps going off

A common issue with the Ford Kuga is the alarm randomly going off, often triggered by faulty door sensors, a weak battery, or issues with the bonnet latch. This problem can be frustrating and may require sensor replacement or battery maintenance to prevent the alarm from activating unnecessarily.

Ford Kuga PHEV problems

The primary concern with the Kuga PHEV is its brakes. Due to the regenerative braking system, where the electric motor initially slows the car before the standard brake discs engage, the pedal can feel somewhat unnatural and stiff.

Although this is common in plug-in hybrids, the Kuga's braking feel is noticeably more pronounced than in others.

Ford Kuga PHEV charging problems

Some Ford Kuga PHEV owners have reported charging issues, including slow charging speeds or failure to charge at all. These can be caused by faulty charging cables, incompatible home charging setups or software glitches, leading to frustration and reduced all-electric range. Regular checks and updates can help resolve these issues.

Ford Kuga: years to avoid

When considering a Ford Kuga, it's generally advisable to avoid the earlier models of the second generation (2012-2015), particularly those with the 1.6-litre EcoBoost engine, which was prone to overheating and potential head gasket failure.

Here is a table which summarises the Ford Kuga models by year of manufacture including common problems with the 2023 Ford Kuga:

Year of release Common problems
2012–2014 1.6L EcoBoost engine overheating, head gasket failure
2015-2016 Powershift automatic transmission reliability issues
2017-2018 Faulty infotainment system, DPF issues
2019-2020 Electrical issues, turbocharger problems
2023 Battery draining too quickly

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FEBI BILSTEIN 176877 Gearbox service kit
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Parts Details
  • Specification: Mitsubishi XTC-SST, Ford WSS-M2C936-A
  • Capacity [litre]: 6
  • Colour of operating fluid: yellow
  • Observe service information
  • FEBI BILSTEIN: Gearbox service kit
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  • DR.MOTOR AUTOMOTIVE: Seal Kit, injector nozzle
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  • TOPRAN: Expansion tank cap
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CR1117 BOSCH 0 986 473 385 Brake caliper Cast Iron, 75 mm
Reviews - 1
Parts Details
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  • Paired product: 0 986 474 385
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  • BOSCH: Brake caliper
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SWAG 10 92 1829 Manual Transmission Oil Capacity: 1l
Reviews - 18
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  • Capacity [litre]: 1
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  • Manufacturer recommendations: VW TL 521 71, VW TL 521 78, VW TL 525 12, VW TL 726 Y, MB 235.10, Ford WSS-M2C200-D2
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  • SWAG: Manual Transmission Oil
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SWAG Manual Transmission Oil Capacity: 1l
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  • Product line: Micro-V Kit
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  • GATES: V-Ribbed Belt Set
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GATES V-Ribbed Belt Set Micro-V® Stretch Fit™
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  • Strength class: 10.9
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  • FA1: Bolt, exhaust manifold
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MANNOL ATF Multivehicle JWS MN8218-10 Automatic transmission fluid ATF III, 10l
Reviews - 32
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  • Capacity [litre]: 10
  • SAE viscosity grade: ATF III
  • Manufacturer recommendations: Aisin JWS 3309, VW G 052 025 A2, VW G 052 162 A1, VW G 052 990 A1, VW G 052 990 A2, VW G 055 025 A1, VW G 055 025 A2, BMW 83 22 0 403 248, BMW 83 22 2 163 514, BMW 83 22 9 407 765, BMW 83 22 9 407 807, BMW 7045E, BMW ETL-8072B, Chrysler ATF+3, Chrysler ATF+4, Ford Mercon V, Ford Mercon SP, Ford Mercon LV, Ford Mercon ATF-F, GM Dexron II E, GM Dexron III H, Honda ATF-Z1, Honda ATF DW-1, Hyundai SP-II, Hyundai SP-III, Infiniti Matic D, Infiniti Matic J, Infiiniti Matic K, Kia SP-II, Kia SP-III, MAN 339 F, MAN 339 V1, MAN 339 V2, MAN 339 Z1, MAN 339 Z2, Mazda ATF M-III, Mazda ATF M-V, MB 236.11, MB 236.2, MB 236.3, MB 236.5, MB 236.6, MB 236.7, MB 236.8, MB 236.9, MB 236.10, Mitsubishi SP-III, Mopar AS68RC, Nissan Matic D, Nissan Matic J, Nissan Matic K, Porsche JWS 3309, Subaru ATF-5, Subaru ATF-HP, Suzuki 3314, Suzuki 3317, Suzuki 2384K, Toyota T-IV, Lexus T-IV, Volvo 97340, Volvo 97341, ZF TE-ML 04D, ZF TE-ML 14B, ZF TE-ML 16L, ZF TE-ML 14A, ZF TE-ML 17
  • Specification: JASO M315 1A-LV
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  • MANNOL: Automatic transmission fluid
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K2 PSF O5801E Power steering fluid ALLISON C4, CATERPILLAR TO-2, Ford ESP-M2C138-CJ, Ford ESP-M2C166-H, GM Dexron III-H, MB 236.2, Capacity: 1l
Reviews - 21
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  • Capacity [litre]: 1
  • Manufacturer recommendations: ALLISON C4, CATERPILLAR TO-2, Ford ESP-M2C138-CJ, Ford ESP-M2C166-H, GM Dexron III-H, MB 236.2
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  • Vehicle Equipment: for vehicles with hydraulic power steering
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  • K2: Power steering fluid
  • Item number: O5801E
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SACHS ZMS Modul XTend plus CSC 2290 601 020 Clutch kit with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws, with clutch disc, 240mm
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  • Supplementary Article / Supplementary Info: with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws
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SACHS Clutch kit with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws, with clutch disc, 240mm
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