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Problems with the Ford S-Max

Table of content

  1. Reliability Ford S-Max: common problems, issues symptoms and faults
  2. Ford S-Max: engine problems with the turbocharger
  3. Ford S-Max transmission problems
  4. Ford S-Max: timing chain and timing belt common issues
  5. Electronic faults with the battery in the Ford S-Max
  6. Faults in the Ford S-Max: interior and bodywork
  7. Ford S-Max: steering and braking problems
  8. Ford S-Max: air conditioning and infotainment system issues
  9. Additional common faults in the Ford S-Max
    1. Conclusion

Reliability Ford S-Max: common problems, issues symptoms and faults

  • Engine problems with the turbocharger: Can occur as early as 150-200,000 km, especially in the 2.0 TDCi and 2.2 TDCi engines.
  • Problems with the Powershift transmission: these often occur between 50,000 and 100,000 kilometres, especially when changing gear suddenly.
  • Timing chain and timing belt problems: can occur between 100,000 and 150,000 km, especially in 1.6 and 2.0 litre engines.
  • Electronic problems with the battery and wiring harness: can occur from 70,000 to 90,000 km, often due to oxidation of the contacts and moisture.

Ford S-Max: engine problems with the turbocharger

The problem with the engine for the Ford S-Max, especially with the diesel variants such as the 2.0 TDCi and 2.2 TDCi, often lies in the turbocharger. These complications often occur after 150-200,000 km. Symptoms include a loss of power, increased oil consumption and, in some cases, complete failure of the turbocharger. The turbocharger can be damaged by poor-quality diesel fuel or by wear of components such as the turbocharger shaft and bearing.

To solve this problem, it is important to carry out regular oil changes and to use high-quality oils. If a turbocharger is defective, it usually needs to be replaced. It is also advisable to check the particulate filter and EGR valves, as these can also contribute to turbocharger problems.

740821-0001 GARRETT 753420-5006S Turbocharger Exhaust Turbocharger, Turbocharger/Supercharger, Turbocharger/Charge Air cooler, VTG turbocharger, Diesel, Euro 4, pneumatic, Incl. Gasket Set
Reviews - 5
Parts Details
  • Supplementary Article / Supplementary Info: Incl. Gasket Set
  • Emission Standard: Euro 4
  • Charge Type: Exhaust Turbocharger, Turbocharger / Supercharger, Turbocharger / Charge Air cooler, VTG turbocharger
  • Fuel Type: Diesel
  • Operating Mode: pneumatic
  • GARRETT: Turbocharger
  • Item number: 753420-5006S
  • Our price: £ 432,40
  • Condition: New
Details
GARRETT Turbocharger Exhaust Turbocharger, Turbocharger/Supercharger, Turbocharger/Charge Air cooler, VTG turbocharger, Diesel, Euro 4, pneumatic, Incl. Gasket Set
Article number: 753420-5006S
£ 432,40
price incl. 20% VAT, free delivery
570901076 YUASA YBX9000 YBX9096 Battery 12V 70Ah 760A with handles, AGM Battery
Reviews - 11
Parts Details
  • Product line: YBX9000
  • Battery Capacity [Ah]: 70
  • Battery: with handles, AGM Battery
  • Cold-test Current, EN [A]: 760
  • Length [mm]: 278
  • Width [mm]: 175
  • Height [mm]: 190
  • Voltage [V]: 12
  • Filled Weight [kg]: 20,5
  • DIN / ISO: L3
  • Terminal Type: T1
  • Connector type: T1
  • Suitable for (starter battery): with central degassing
  • Hold-down Type: B03
  • Post Positions 0
  • YUASA: Battery
  • Item number: YBX9096
  • Our price: £ 167,95
  • Condition: New
Details
YUASA Battery 12V 70Ah 760A with handles, AGM Battery
Article number: YBX9096
£ 167,95
price incl. 20% VAT, free delivery
FEBI BILSTEIN 101161 Automatic transmission fluid ATF III, 5l, red
Reviews - 47
Parts Details
  • Oil Viscosity Classification SAE: ATF III
  • Recommendations: ­AISIN WARNER / AW-1, ATF AW-1, ­ATF SP-II, ­ATF SP-III, ­ATF T-IV, ­BMW ATF 6, Chrysler ATF +4, Daihatsu Alumix ATF, Dexron III, ­Fiat Typo T-IV, ­Ford WSS-M2C922-A1, ­Ford WSS-M2C924-A, ­Honda ATF Z-I, ­Honda DW-1, ­Isuzu Besco ATF-II, ­Isuzu Besco ATF-III, ­JASO M315 Typ 1A, ­JWS 3309, ­JWS 3324, ­Kia SP-II, ­Kia SP-III, Kia SP-IV RR, ­Mazda ATF D-III, Mazda ATF M-III, ­Mazda ATF M-V, Mitsubishi SP II, ­Mitsubishi SP III, ­Nissan C / D / J, Nissan Matic S, ­Peugeot ATF AW-1, ­Saab ATF 3309, Subaru ATF / Special, ­Suzuki 3309, ­Suzuki 3317, ­Toyota Type D-2 / WS, Toyota Type T-II, Toyota Type T-III, ­Toyota Type T-IV, ­Toyota WS, ­TUTELA GI / V, ­TUTELA VI
  • Observe service information
  • Packing Type: Canister
  • Colour: red
  • Capacity [litre]: 5
  • Weight [kg]: 4,43
  • Quantity: 4
  • FEBI BILSTEIN: Automatic transmission fluid
  • Item number: 101161
  • Our price: £ 50,83
  • Condition: New
Details
FEBI BILSTEIN Automatic transmission fluid ATF III, 5l, red
Article number: 101161
More
£ 50,83
£ 10,17 for 1 litre
price incl. 20% VAT, excl. delivery costs
F17 VARTA BLUE dynamic F17 5804060743132 Battery 12V 80Ah 740A B13 Lead-acid battery
Reviews - 35
Parts Details
  • Version: F17
  • Product line: BLUE dynamic
  • Battery Capacity [Ah]: 80
  • Battery: Lead-acid battery
  • Post Positions 0
  • Hold-down Type: B13
  • Cold-test Current, EN [A]: 740
  • Length [mm]: 315
  • Width [mm]: 175
  • Height [mm]: 175
  • Voltage [V]: 12
  • Observe service information
  • Weight [kg]: 19,21
  • DIN / ISO: LB4
  • Terminal Type: 1
  • VARTA: Battery
  • Item number: 5804060743132
  • Our price: £ 101,25
  • Condition: New
Details
VARTA Battery 12V 80Ah 740A B13 Lead-acid battery
Article number: 5804060743132
£ 101,25
price incl. 20% VAT, free delivery
CASTROL ATF DEX III MULTIVEHICLE 154EE9 Automatic transmission fluid ATF III, 1l, red
Reviews - 18
Parts Details
  • Oil Viscosity Classification SAE: ATF III
  • Recommendations: Allison C4, MAN 339Typ L-1, MB 236.9, Voith H55.6335xx, Volvo TransOil 97341, ZF TE-ML 14A, Erfüllt MERCON, TES 389, MAN 339Typ V-1, MAN 339Typ Z-1 , ZF TE-ML 04D
  • Version: DEX III MULTIVEHICLE
  • Product line: ATF
  • Packing Type: Bottle
  • Colour: red
  • Capacity [litre]: 1
  • CASTROL: Automatic transmission fluid
  • Item number: 154EE9
  • Our price: £ 15,17
  • Condition: New
Details
CASTROL Automatic transmission fluid ATF III, 1l, red
Article number: 154EE9
£ 15,17
£ 15,17 for 1 litre
price incl. 20% VAT, excl. delivery costs

Ford S-Max transmission problems

The Powershift transmission in the Ford S-Max can occasionally have difficulties with jerky shifting or delayed start-up. These complications often occur between 50-100 000 km. The causes can lie in a software problem of the transmission control unit, a defective pressure switch or a worn dog clutch.

A software update of the transmission control unit can usually help. Changing the transmission fluid and filter according to the manufacturer's specifications is also important. In some cases, it may also be necessary to replace the control unit or mechatronics. It is advisable to change the transmission fluids regularly and to watch for signs of wear to avoid expensive repairs.

Ford S-Max transmission problems

Ford S-Max: timing chain and timing belt common issues

The timing chain and the toothed belt in Ford S-Max engines, in particular the 1.6 and 2.0 litre variants, can stretch or break. These complications often occur between 100-150,000 km. Symptoms include a rattling during a cold start or a sudden failure of the timing chain, which can cause serious engine damage.

Preventive replacement of the timing chain and tensioner system at around 100,000 km can avoid expensive consequential damage. Regular oil changes are also important to extend the service life of the components. It is advisable to watch out for signs of wear, such as unusual noises or vibrations, and to act in good time.

Electronic faults with the battery in the Ford S-Max

Electronic problems in the Ford S-Max, in particular with the battery and wiring harness, can occur from 70-90 000 km. These problems are often caused by oxidation of the contacts and moisture. Symptoms are a rapid discharge of the battery, malfunction of the windscreen wipers, the infotainment system and other electrical components.

To solve these problems, it is important to regularly clean and check the contacts. A software update of the infotainment system can fix many of these errors. It may also be necessary to check and replace the wiring harness and battery. It is advisable to look out for signs of moisture and corrosion and to act in time to prevent further damage.

Electronic faults with the battery in the Ford S-Max

Faults in the Ford S-Max: interior and bodywork

The interior of the Ford S-Max can show signs of weakness over time, particularly in the seat cushions and centre console. The seat cushions can crack or blow out, and the centre console can become loose or defective. These problems often occur after 5-7 years, especially if the vehicle has been used intensively.

To prevent these problems, it is advisable to regularly clean and maintain the interior. Defective parts should be replaced to ensure comfort and safety in the vehicle. It is also important to watch for signs of wear and to act in time.

Ford S-Max: steering and braking problems

Problems with the steering and brakes in the Ford S-Max can occur, especially after long-term use. The steering can make a ‘clunking’ or ‘creaking’ sound at low speeds, which is often caused by a defective steering gear or a faulty power control pump. The brakes can wear prematurely, especially the rear brake discs and pads.

To avoid these problems, it is important to regularly check and maintain the steering and brakes. Replacement of defective parts and adjustment of the steering may be necessary. It is advisable to watch for signs of wear and take action in time to ensure safety in the vehicle.

E46 VARTA BLUE dynamic E46 575500073D842 Battery 12V 75Ah 730A B13 EFB Battery
Reviews - 26
Parts Details
  • Version: E46
  • Product line: BLUE dynamic
  • Battery Capacity [Ah]: 75
  • Battery: EFB Battery
  • Post Positions 0
  • Hold-down Type: B13
  • Cold-test Current, EN [A]: 730
  • Length [mm]: 315
  • Width [mm]: 175
  • Height [mm]: 175
  • Voltage [V]: 12
  • DIN / ISO: LB4
  • Terminal Type: 1
  • VARTA: Battery
  • Item number: 575500073D842
  • Our price: £ 129,68
  • Condition: New
Details
VARTA Battery 12V 75Ah 730A B13 EFB Battery
Article number: 575500073D842
£ 129,68
price incl. 20% VAT, free delivery
D1S PHILIPS Xenon Vision 85415VIC1 Bulb, spotlight D1S 85V 35W Pk32d-2, 4300K, Xenon
Reviews - 24
Parts Details
  • Product line: Xenon Vision
  • Lamp Type: D1S
  • Light Design: Xenon
  • Rated Power [W]: 35
  • Voltage [V]: 85
  • Packing Type: Box
  • Colour Temperature [K]: 4300
  • Socket Type bulb: Pk32d-2
  • XenonLight: 1
  • PHILIPS: Bulb, spotlight
  • Item number: 85415VIC1
  • Condition: New
Details
PHILIPS Bulb, spotlight D1S 85V 35W Pk32d-2, 4300K, Xenon
Article number: 85415VIC1
£ 65,59
Price per item
price incl. 20% VAT, excl. delivery costs
S4 010 BOSCH S4 0 092 S40 100 Battery 12V 80Ah 740A B13 Lead-acid battery
Reviews - 38
Parts Details
  • Product line: S4
  • Battery Capacity [Ah]: 80
  • Battery: Lead-acid battery
  • Hold-down Type: B13
  • Cold-test Current, EN [A]: 740
  • Length [mm]: 315
  • Width [mm]: 175
  • Height [mm]: 175
  • Voltage [V]: 12
  • DIN / ISO: LB4
  • Terminal Type: 1
  • BOSCH: Battery
  • Item number: 0 092 S40 100
  • Our price: £ 106,05
  • Condition: New
Details
BOSCH Battery 12V 80Ah 740A B13 Lead-acid battery
Article number: 0 092 S40 100
£ 106,05
price incl. 20% VAT, free delivery
QUICK BRAKE 113-1306X Guide Sleeve Kit, brake caliper
Reviews - 25
Parts Details
  • Quantity per axle: 2
  • QUICK BRAKE: Guide Sleeve Kit, brake caliper
  • Item number: 113-1306X
  • Condition: New
Details
QUICK BRAKE Guide Sleeve Kit, brake caliper
Article number: 113-1306X
£ 4,12
Price per set of 7 pieces
price incl. 20% VAT, excl. delivery costs
FEBI BILSTEIN 29934 Automatic transmission fluid ATF III, 1l, red
Reviews - 32
Parts Details
  • Oil Viscosity Classification SAE: ATF III
  • Recommendations: AISIN WARNER, ­AISIN AW-1, ­ATF AW-1, ­ATF SP-II, ­ATF SP-III, ­ATF T-IV, ­BMW ATF 6, Chrysler ATF +4, ­Daihatsu Alumix ATF, ­Dexron III, ­Fiat Typo T-IV, Ford WSS-M2C922-A1, Ford WSS-M2C924-A, ­Honda ATF Z-I, ­Honda DW-1, ­Isuzu Besco ATF-II, ­Isuzu Besco ATF-III, ­JASO M315 Typ 1A, ­JWS 3309, ­JWS 3324, ­Kia SP-II, Kia SP-III, Kia SP-IV RR, Mazda ATF D-III, ­Mazda ATF M-III, ­Mazda ATF M-V, Mitsubishi SP II, ­Mitsubishi SP III, ­Nissan C / D / J, ­Nissan Matic S, ­Peugeot ATF AW-1, ­Saab ATF 3309, Specia, ­Suzuki 3309, Suzuki 3317, Toyota Type D-2 / WS, Toyota Type T-II, ­Toyota Type T-III, Toyota Type T-IV, ­Toyota WS, ­TUTELA GI / V, TUTELA VI, ­Subaru ATF
  • Observe service information
  • Packing Type: Bottle
  • Colour: red
  • Capacity [litre]: 1
  • Weight [kg]: 0,949
  • FEBI BILSTEIN: Automatic transmission fluid
  • Item number: 29934
  • Our price: £ 13,23
  • Condition: New
Details
FEBI BILSTEIN Automatic transmission fluid ATF III, 1l, red
Article number: 29934
More
£ 13,23
£ 13,23 for 1 litre
price incl. 20% VAT, excl. delivery costs

Ford S-Max: air conditioning and infotainment system issues

Problems with the air conditioning and infotainment system in the Ford S-Max can occur, especially after long-term use. The air conditioning system may have leaks or compressor failures, which can cause malfunctions. The infotainment system may experience crashes, malfunctions, or errors when updating the software.

To avoid these issues, it is important to regularly inspect and maintain the air conditioning and infotainment system. Updating the infotainment system software can fix many of these errors. It may also be necessary to inspect and replace defective parts such as the air conditioning compressor or infotainment hardware.

Additional common faults in the Ford S-Max

Based on the reviews of Ford S-Max drivers and female drivers, we present an overview of additional possible issues:

  • Water cooler leaks: often occur after 80-100,000 km, especially in older models.
  • Central locking system failures: can occur as early as 50-70,000 km, often due to defective door locks or control units.
  • Problems with the turbocharger in petrol engines: typically occur after 100-120,000 km.
  • Defective lambda sensors: can lead to complications after just 60-80,000 km, especially in petrol engines.
  • Problems with the air conditioning system: can occur after just 40-60,000 km, often caused by leaks or compressor failures.
  • Malfunctioning electric windows: these usually occur after 70-90,000 km, particularly in the rear doors.
  • Problems with electric power steering: these can occur after 70-90,000 km, often due to defective sensors.
  • Problems with the rear door and the electric tailgate: these often occur after 50-70,000 km, especially with intensive use.
  • Problems with the panoramic roof: these can be caused by leaks or defective mechanisms, often after 5-7 years.

Conclusion

The Ford S-Max is a versatile and high-performance vehicle, but like any other vehicle, it has its specific vulnerabilities. Regular maintenance, servicing and prompt action when problems arise can significantly improve the service life and reliability of the vehicle. It is important to be aware of the specific problems and weaknesses of the Ford S-Max and to take appropriate action to ensure a long and trouble-free service life.

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  • Oil: Part Synthetic Oil
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  • MOTUL: Automatic transmission fluid
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  • VARTA: Battery
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  • LuK: Dual mass flywheel
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  • Recommendations: Audi G-055-025-A2, GM 9986195, Toyota T-IV, Ford WSS-M2C924-A
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  • SKF: Timing chain kit
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  • BOSCH: Guide Sleeve Kit, brake caliper
  • Item number: 1 987 470 603
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