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Clutch change: Instructions, replacement schedule, and cost guide

Table of content

  1. Step-by-step clutch replacement
  2. Clutch kit replacement
  3. How long does it take to change a clutch?
  4. How often does a clutch need to be replaced?
  5. How much is a new clutch?

Clutch replacement is an important maintenance task for manual transmission vehicles. You will get the best performance and longevity from your vehicle if your car clutch parts is in good condition. Knowing when and how to replace the clutch, as well as what to expect in terms of costs, will help you avoid unexpected breakdowns and maintain smooth driving.

Step-by-step clutch replacement

To replace your clutch, you will have to remove the gearbox, replace the clutch kit, refit the clutch kit and take your car for a test drive to make sure everything is working properly. Here is a step-by-step guide to help you do this correctly.

Step-by-step clutch replacement

Park and secure the car

  • Raise the front of the car using a jack and secure it on stands.

Prepare the transaxle

  • Unhook the clutch and battery cables. Disconnect electrical connections, and speedometer cable, and remove the starter motor.

Unbolt the engine mount

  • Remove bolts connecting the bell housing to the engine. Remove the transaxle, drive axle, and prop shaft. Clean and inspect the flywheel.

Replace the clutch

  • Clean components, install new car flywheel and clutch disc using an alignment tool, and bolt on the pressure plate.

Reattach the transaxle

  • Refit the transmission, connect the release bearing, and secure all bolts and connections.

Lower the car

  • Slowly release the jack, reconnect the battery, test the clutch and take your car for a test drive to make sure everything is working properly.

Clutch kit replacement

When replacing the clutch kit, ensure it is fitted correctly. Check for leaks, adjust pedal free play, and test drive to ensure smooth operation. When replacing a clutch kit, ensure you have all the necessary car tools and a quality new clutch kit. Follow the vehicle's service manual for specific instructions and torque specifications. Inspect related components like the flywheel, pilot bearing, and hydraulic system, and replace them if needed.
Remember to clean all parts to prevent contamination and use an alignment tool for accurate installation of the clutch disc. After you reassemble, test the clutch for smooth operation and make adjustments if necessary. Make safety your top priority by using jack stands and proper lifting techniques.

LuK BR 0241 600 0017 00 Clutch kit with central slave cylinder, without pilot bearing, with flywheel, with screw set, Requires special tools for mounting, Dual-mass flywheel with friction control plate, with automatic adjustment
Reviews - 58
Parts Details
  • Supplementary Article / Supplementary Info: with central slave cylinder, without pilot bearing
  • Product line: BR 0241
  • Supplementary Article / Supplementary Info Info 2: with flywheel, with screw set, Requires special tools for mounting, Dual-mass flywheel with friction control plate
  • Adjustment: with automatic adjustment
  • Number of teeth (finding the max. clearance angle): 7
  • max. side clearance [mm]: 2,9
  • Max. Clearance Angle [Degree]: 18
  • Number of mounting bores: 6
  • LuK: Clutch kit
  • Item number: 600 0017 00
  • Our price: £ 318,16
  • Condition: New
Details
LuK Clutch kit with central slave cylinder, without pilot bearing, with flywheel, with screw set, Requires special tools for mounting, Dual-mass flywheel with friction control plate, with automatic adjustment
Article number: 600 0017 00
£ 318,16
price incl. 20% VAT, free delivery
VALEO 837522 Clutch kit with dual-mass flywheel, with central slave cylinder, with screw set, with lock screw set, 235mm
Reviews - 30
Parts Details
  • Supplementary Article / Supplementary Info: with dual-mass flywheel, with central slave cylinder
  • Number of Teeth: 26
  • Supplementary Article / Supplementary Info Info 2: with screw set, with lock screw set
  • New Part
  • Weight [kg]: 20
  • Number of mounting bores: 6
  • Bore Diameter [mm]: 24
  • Tightening Torque [Nm]: 60
  • Clutch Pressure Plate Outer Diameter [mm]: 235
  • Number of mounting bores at central slave cylinder: 3
  • only available in set
  • VALEO: Clutch kit
  • Item number: 837522
  • Our price: £ 402,58
  • Condition: New
Details
VALEO Clutch kit with dual-mass flywheel, with central slave cylinder, with screw set, with lock screw set, 235mm
Article number: 837522
£ 402,58
price incl. 20% VAT, free delivery
LuK BR 0241 600 0238 00 Clutch kit with pilot bearing, with clutch release bearing, with release fork, with flywheel, with screw set, Requires special tools for mounting, with automatic adjustment
Reviews - 35
Parts Details
  • Supplementary Article / Supplementary Info: with pilot bearing
  • Product line: BR 0241
  • Supplementary Article / Supplementary Info Info 2: with clutch release bearing, with release fork, with flywheel, with screw set, Requires special tools for mounting
  • Adjustment: with automatic adjustment
  • Number of teeth (finding the max. clearance angle): 7
  • max. side clearance [mm]: 2,9
  • Max. Clearance Angle [Degree]: 23
  • Number of mounting bores: 8
  • LuK: Clutch kit
  • Item number: 600 0238 00
  • Our price: £ 404,96
  • Condition: New
Details
LuK Clutch kit with pilot bearing, with clutch release bearing, with release fork, with flywheel, with screw set, Requires special tools for mounting, with automatic adjustment
Article number: 600 0238 00
£ 404,96
price incl. 20% VAT, free delivery
LuK 619 3087 00 Clutch kit with clutch release bearing, with clutch disc, 190mm
Reviews - 1
Parts Details
  • Diameter [mm]: 190
  • Supplementary Article / Supplementary Info Info 2: with clutch release bearing, with clutch disc
  • LuK: Clutch kit
  • Item number: 619 3087 00
  • Our price: £ 188,17
  • Condition: New
Details
LuK Clutch kit with clutch release bearing, with clutch disc, 190mm
Article number: 619 3087 00
£ 188,17
price incl. 20% VAT, free delivery
SACHS PERFORMANCE Performance 881861 999878 Clutch Disc 240mm, Number of Teeth: 23
Reviews - 4
Parts Details
  • Diameter [mm]: 240
  • Parameter: 240TD
  • Hub Profile: 21,8x24,2-23
  • Number of Teeth: 23
  • Max. transferable engine torque [Nm]: 550
  • Clutch Type: clutch disc with torsion springs with org. surfaces
  • Product line: Performance
  • SACHS PERFORMANCE: Clutch Disc
  • Item number: 881861 999878
  • Our price: £ 383,14
  • Condition: New
Details
SACHS PERFORMANCE Clutch Disc 240mm, Number of Teeth: 23
Article number: 881861 999878
£ 383,14
price incl. 20% VAT, free delivery

How long does it take to change a clutch?

It usually takes between 2–6 hours to replace a clutch, depending on the type of vehicle and how much work is involved.

Replacing a car's clutch is time-consuming and complex, involving the removal of several components such as the gearbox, driveshaft, and exhaust system. Accurate alignment of the new clutch is critical, and related parts like the flywheel and release bearing may need inspection and replacement. The process varies by vehicle design and often requires special tools and extensive safety precautions.

How often does a clutch need to be replaced?

A clutch usually requires replacement every 60,000 to 80,000 miles, depending on driving habits and how well the vehicle is maintained.

If you do a lot of stop-and-go driving, heavy towing or aggressive driving, your clutch will wear out faster and you'll need to replace it sooner. Signs that a clutch needs to be replaced include slipping, difficulty shifting, and unusual noises. Regular maintenance and careful driving can extend the life of the clutch, but it will wear out eventually as the friction and heat generated during normal operation gradually wear down the clutch components.

How often does a clutch need to be replaced

How much is a new clutch?

As a ballpark figure, you can expect to pay somewhere between £300 and £1,000 for a new clutch. This price range includes both the parts and labour. The cost of labour can vary quite a bit, from around £150 to £750. It depends on how complex the job is and how long it takes to replace it, which is usually somewhere between 2 to 6 hours.

When choosing a new clutch, there are several factors to consider to ensure you get the right fit for your vehicle and driving needs. Look for and choose a reputable brand known for reliability and durability, as this can affect the longevity and performance of your clutch.

Top products related to this topic:

AUTODOC Bestsellers: parts at a good price

LuK 622 3096 33 Clutch kit with central slave cylinder, 220mm
Reviews - 27
Parts Details
  • Supplementary Article / Supplementary Info: with central slave cylinder
  • Diameter [mm]: 220
  • for flywheel depth [mm]: 12,7
  • Hydraulic connector diameter [mm]: 13,3
  • LuK: Clutch kit
  • Item number: 622 3096 33
  • Our price: £ 104,74
  • Condition: New
Details
LuK Clutch kit with central slave cylinder, 220mm
Article number: 622 3096 33
£ 104,74
price incl. 20% VAT, excl. delivery costs
LuK 600 0308 00 Clutch kit with central slave cylinder, with flywheel, with screw set, with automatic adjustment
Reviews - 20
Parts Details
  • Supplementary Article / Supplementary Info: with central slave cylinder
  • Supplementary Article / Supplementary Info Info 2: with flywheel, with screw set
  • Adjustment: with automatic adjustment
  • Number of mounting bores: 8
  • LuK: Clutch kit
  • Item number: 600 0308 00
  • Our price: £ 536,88
  • Condition: New
Details
LuK Clutch kit with central slave cylinder, with flywheel, with screw set, with automatic adjustment
Article number: 600 0308 00
£ 536,88
price incl. 20% VAT, free delivery
VALEO FULLPACK DMF 837049 Clutch kit with dual-mass flywheel, with screw set, with lock screw set, with clutch release bearing, 229mm
Reviews - 6
Parts Details
  • Supplementary Article / Supplementary Info: with dual-mass flywheel
  • Number of Teeth: 10
  • Product line: FULLPACK DMF
  • Supplementary Article / Supplementary Info Info 2: with screw set, with lock screw set, with clutch release bearing
  • New Part
  • Weight [kg]: 17,39
  • Number of mounting bores: 8
  • Tightening Torque [Nm]: 105
  • Clutch Pressure Plate Outer Diameter [mm]: 229
  • VALEO: Clutch kit
  • Item number: 837049
  • Our price: £ 379,87
  • Condition: New
Details
VALEO Clutch kit with dual-mass flywheel, with screw set, with lock screw set, with clutch release bearing, 229mm
Article number: 837049
£ 379,87
price incl. 20% VAT, free delivery
VALEO KIT4P - CONVERSION KIT 835035 Clutch kit with single-mass flywheel, with clutch release bearing, 228mm
Reviews - 29
Parts Details
  • Supplementary Article / Supplementary Info: with single-mass flywheel
  • Number of Teeth: 28
  • Product line: KIT4P - CONVERSION KIT
  • Supplementary Article / Supplementary Info Info 2: with clutch release bearing
  • New Part
  • Hub Profile: 22,1 x 20,3
  • Weight [kg]: 15,6
  • Clutch: Conversion from dual-mass flywheel to single-mass flywheel, for vehicles with push type clutch
  • Tightening Torque [Nm]: 60
  • Tightening angle [degrees]: 50
  • Clutch Pressure Plate Outer Diameter [mm]: 228
  • VALEO: Clutch kit
  • Item number: 835035
  • Our price: £ 548,04
  • Condition: New
Details
VALEO Clutch kit with single-mass flywheel, with clutch release bearing, 228mm
Article number: 835035
£ 548,04
price incl. 20% VAT, free delivery
-60%
SACHS ZMS Modul XTend plus CSC 2290 601 009 Clutch kit with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws, with clutch disc, 240mm
Reviews - 38
Parts Details
  • Supplementary Article / Supplementary Info: with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws
  • Diameter [mm]: 240
  • Number of Teeth: 23
  • Product line: ZMS Modul XTend plus CSC
  • Supplementary Article / Supplementary Info Info 2: with clutch disc
  • Mounting Type: not pre-mounted
  • only available in set
  • SACHS: Clutch kit
  • Item number: 2290 601 009
  • Our price: £ 320,00
  • Condition: New
Details
SACHS Clutch kit with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws, with clutch disc, 240mm
Article number: 2290 601 009
compared to RRP £ 809,74

£ 320,00
price incl. 20% VAT, free delivery
-67%
SACHS Kit plus CSC 3000 990 131 Clutch kit 200mm
Reviews - 6
Parts Details
  • Diameter [mm]: 200
  • Number of Teeth: 14
  • Product line: Kit plus CSC
  • for components see parts list
  • Alternative Repair Kit: 3000 836 101
  • Observe service information
  • SACHS: Clutch kit
  • Item number: 3000 990 131
  • Our price: £ 135,30
  • Condition: New
Details
SACHS Clutch kit 200mm
Article number: 3000 990 131
compared to RRP £ 410,17

£ 135,30
price incl. 20% VAT, free delivery
-62%
SACHS DMF Module plus CSC 2290 601 143 Clutch kit with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with clutch disc, 230mm
Reviews - 32
Parts Details
  • Supplementary Article / Supplementary Info: with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws
  • Diameter [mm]: 230
  • Number of Teeth: 21
  • Product line: DMF Module plus CSC
  • Supplementary Article / Supplementary Info Info 2: with clutch disc
  • Mounting Type: not pre-mounted
  • SACHS: Clutch kit
  • Item number: 2290 601 143
  • Our price: £ 375,91
  • Condition: New
Details
SACHS Clutch kit with central slave cylinder, with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with clutch disc, 230mm
Article number: 2290 601 143
compared to RRP £ 993,53

£ 375,91
price incl. 20% VAT, free delivery
-8%
SACHS PERFORMANCE Performance 883089 000034 Clutch kit with clutch pressure plate, with single-mass flywheel, with pressure plate screws, for use in motor sport, without clutch release bearing, with clutch disc, 240mm
Reviews - 6
Parts Details
  • Supplementary Article / Supplementary Info: with clutch pressure plate, with single-mass flywheel, with pressure plate screws, for use in motor sport
  • Diameter [mm]: 240
  • Number of Teeth: 23
  • Product line: Performance
  • Supplementary Article / Supplementary Info Info 2: without clutch release bearing, with clutch disc
  • Hub Profile: 21,8 x 24,2 - 23
  • Clutch: for vehicles with single disc clutch
  • Mounting Type: not pre-mounted
  • Max. transferable engine torque [Nm]: 530
  • Clutch Type: clutch disc with torsion springs with org. surfaces
  • SACHS PERFORMANCE: Clutch kit
  • Item number: 883089 000034
  • Our price: £ 1400,56
  • Condition: New
Details
SACHS PERFORMANCE Clutch kit with clutch pressure plate, with single-mass flywheel, with pressure plate screws, for use in motor sport, without clutch release bearing, with clutch disc, 240mm
Article number: 883089 000034
compared to RRP £ 1531,13

£ 1400,56
price incl. 20% VAT, free delivery
-30%
SACHS 2290 601 127 Clutch kit with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with clutch disc, with clutch release bearing, 240mm
Reviews - 12
Parts Details
  • Supplementary Article / Supplementary Info: with clutch pressure plate, with dual-mass flywheel, with flywheel screws
  • Diameter [mm]: 240
  • Number of Teeth: 22
  • Supplementary Article / Supplementary Info Info 2: with clutch disc, with clutch release bearing
  • Mounting Type: not pre-mounted
  • SACHS: Clutch kit
  • Item number: 2290 601 127
  • Our price: £ 790,78
  • Condition: New
Details
SACHS Clutch kit with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with clutch disc, with clutch release bearing, 240mm
Article number: 2290 601 127
compared to RRP £ 1140,56

£ 790,78
price incl. 20% VAT, free delivery
-55%
SACHS 3000 951 019 Clutch kit 228mm
Reviews - 2
Parts Details
  • Diameter [mm]: 228
  • Number of Teeth: 26
  • Hub Profile: 32,5x35-26N
  • Clutch: for vehicles with double disc clutch
  • only available in set
  • SACHS: Clutch kit
  • Item number: 3000 951 019
  • Our price: £ 474,55
  • Condition: New
Details
SACHS Clutch kit 228mm
Article number: 3000 951 019
compared to RRP £ 1071,22

£ 474,55
price incl. 20% VAT, free delivery
SACHS PERFORMANCE Performance 881861 999809 Clutch Disc 240mm, Number of Teeth: 23
Parts Details
  • Number of Teeth: 23
  • Hub Profile: 21,8x24,2-23N
  • Parameter: 240TS
  • Diameter [mm]: 240
  • Max. transferable engine torque [Nm]: 600
  • Clutch Type: sintered disc with torsion springs
  • Product line: Performance
  • SACHS PERFORMANCE: Clutch Disc
  • Item number: 881861 999809
  • Our price: £ 408,50
  • Condition: New
Details
SACHS PERFORMANCE Clutch Disc 240mm, Number of Teeth: 23
Article number: 881861 999809
£ 408,50
price incl. 20% VAT, free delivery
LuK 624 3552 00 Clutch kit SAC, for engines with dual-mass flywheel, with clutch release bearing, with release fork, Requires special tools for mounting, Check and replace dual-mass flywheel if necessary., with automatic adjustment, 240mm
Reviews - 8
Parts Details
  • Supplementary Info: SAC
  • Diameter [mm]: 240
  • Supplementary Article / Supplementary Info Info 2: with clutch release bearing, with release fork, Requires special tools for mounting, Check and replace dual-mass flywheel if necessary.
  • Engine Features / Arrangement: for engines with dual-mass flywheel
  • Adjustment: with automatic adjustment
  • LuK: Clutch kit
  • Item number: 624 3552 00
  • Our price: £ 207,66
  • Condition: New
Details
LuK Clutch kit SAC, for engines with dual-mass flywheel, with clutch release bearing, with release fork, Requires special tools for mounting, Check and replace dual-mass flywheel if necessary., with automatic adjustment, 240mm
Article number: 624 3552 00
£ 207,66
price incl. 20% VAT, free delivery
-50%
SACHS XTend 3000 951 952 Clutch kit 240mm
Reviews - 15
Parts Details
  • Diameter [mm]: 240
  • Number of Teeth: 26
  • Product line: XTend
  • Hub Profile: 32,5x35-26N
  • only available in set
  • SACHS: Clutch kit
  • Item number: 3000 951 952
  • Our price: £ 201,47
  • Condition: New
Details
SACHS Clutch kit 240mm
Article number: 3000 951 952
compared to RRP £ 403,39

£ 201,47
price incl. 20% VAT, free delivery
-66%
SACHS ZMS Modul XTend 2289 000 299 Clutch kit with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws, without clutch release bearing, with clutch disc, 228mm
Reviews - 1
Parts Details
  • Supplementary Article / Supplementary Info: with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws
  • Diameter [mm]: 228
  • Number of Teeth: 28
  • Product line: ZMS Modul XTend
  • Supplementary Article / Supplementary Info Info 2: without clutch release bearing, with clutch disc
  • only available in set
  • SACHS: Clutch kit
  • Item number: 2289 000 299
  • Our price: £ 259,96
  • Condition: New
Details
SACHS Clutch kit with clutch pressure plate, with dual-mass flywheel, with flywheel screws, with pressure plate screws, without clutch release bearing, with clutch disc, 228mm
Article number: 2289 000 299
compared to RRP £ 773,03

£ 259,96
price incl. 20% VAT, free delivery
VALEO KIT2P 832403 Clutch kit without central slave cylinder, 250mm
Reviews - 6
Parts Details
  • Supplementary Article / Supplementary Info: without central slave cylinder
  • Product line: KIT2P
  • New Part
  • Weight [kg]: 6,87, 6,93
  • Clutch: for vehicles with push type clutch
  • Clutch Pressure Plate Outer Diameter [mm]: 250
  • VALEO: Clutch kit
  • Item number: 832403
  • Our price: £ 218,15
  • Condition: New
Details
VALEO Clutch kit without central slave cylinder, 250mm
Article number: 832403
£ 218,15
price incl. 20% VAT, free delivery

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