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CDI engines: Meaning, how they work, and examples of popular models

Table of content

  1. CDI meaning
  2. Operating principle of CDI engines
  3. Advantages and disadvantages of CDI engines
  4. Popular CDI engines
    1. OM611. 1998–2004.
    2. OM668. 1998–2005.
    3. OM612. 1999–2006.
    4. OM628. 1999–2010.
    5. OM647. 2002–2006.
    6. OM648. 2002–2005.
    7. OM646. 2003–2010.
    8. OM640. 2004–2012.
    9. OM629. 2005–2011.
    10. OM651. 2008–present.
    11. OM656. 2017–present.

Capacitor discharge ignition (CDI), also known as thyristor ignition, is a versatile and widely used electronic ignition system. You'll find it powering everything from outboard motors and motorcycles to lawnmowers, chainsaws, small engines, turbine-powered aircraft, and even some cars.

CDI meaning

CDI (Common Rail Diesel Injection) is a series of diesel engines from German Daimler AG, which are installed on Mercedes-Benz vehicles. CDI motors were developed in 1997 and are successfully used today. These engines have a system of direct fuel injection, which reduces fuel consumption by 15%. The manufacturer has increased the torque, so the power has increased by 40%.

Operating principle of CDI engines

Operating principle of CDI engines

CDI engines work by using a capacitor to store electrical energy, which is then released in a sudden and intense burst to create a high-voltage spark. This spark is essential for igniting the air-fuel mixture in the engine's combustion chamber.

Unlike conventional ignition systems, which rely on mechanical points and coils to generate a spark, CDI systems are more efficient and reliable, especially at high engine speeds. This discharge process is extremely fast, resulting in a high-voltage spike across the spark plug's electrodes. and is capable of igniting the fuel mixture even under challenging conditions, such as during cold starts or when the engine is running at high RPMs.

Advantages and disadvantages of CDI engines

  • Pros: Improved fuel efficiency, increased torque and reduced emissions.
  • Cons: Increased repair costs and greater sensitivity to fuel quality.

When choosing a diesel engine, these critical factors can make or break your decision. DCI engines offer impressive benefits such as improved fuel efficiency, increased torque for better performance and significantly lower emissions, making them an attractive choice for environmentally conscious drivers and those looking to save on fuel costs.

However, these benefits come with trade-offs. DCI engines are often more expensive to repair and their advanced technology makes them more sensitive to fuel quality, which can lead to problems if low-quality fuel is used. Balancing these advantages and disadvantages is essential when deciding whether a DCI engine is right for your needs.

INA 529 0115 10 V-Ribbed Belt Set Check alternator freewheel clutch & replace if necessary
Parts Details
  • Number of ribs: 6
  • Supplementary Article / Supplementary Info Info 2: Check alternator freewheel clutch & replace if necessary
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  • INA: V-Ribbed Belt Set
  • Item number: 529 0115 10
  • Our price: £ 64,79
  • Condition: New
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INA V-Ribbed Belt Set Check alternator freewheel clutch & replace if necessary
Article number: 529 0115 10
£ 64,79
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LPG1 NGK LPG Laser Line 1496 Spark plug CNG/LPGM14 x 1,25, Spanner Size: 16 mm, 16
Parts Details
  • Spanner Size: 16 mm, 16
  • Product line: LPG Laser Line
  • Spark Plug: Fixed SAE connector
  • Thread Size: M14 x 1,25
  • Fuel Type: CNG / LPG
  • Recommended change interval [km]: 60000
  • NGK: Spark plug
  • Item number: 1496
  • Condition: New
Details
NGK Spark plug CNG/LPGM14 x 1,25, Spanner Size: 16 mm, 16
Article number: 1496
compared to RRP £ 23,65

£ 19,49
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CASTROL EDGE LL 15668E Engine oil 5W-30, 4l
Parts Details
  • Oil Viscosity Classification SAE: 5W-30
  • Capacity [litre]: 4
  • Recommendations: BMW Longlife-04, MB 229.31, MB 229.51, Porsche C30, VW 504 00, VW 507 00
  • Product line: EDGE
  • Specification: ACEA C3
  • Version: LL
  • Packing Type: Canister
  • Vehicle type: Car
  • CASTROL: Engine oil
  • Item number: 15668E
  • Our price: £ 38,69
  • Condition: New
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CASTROL Engine oil 5W-30, 4l
Article number: 15668E
£ 38,69
£ 9,67 for 1 litre
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MOBIL Super 2000 X1 150865 Engine oil 10W-40, 4l, Part Synthetic Oil
Parts Details
  • Oil Viscosity Classification SAE: 10W-40
  • Capacity [litre]: 4
  • Recommendations: MB 229.1, VW 501 01, VW 505 00
  • Product line: Super
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MOBIL Engine oil 10W-40, 4l, Part Synthetic Oil
Article number: 150865
£ 19,99
£ 5,00 for 1 litre
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ELRING 914.924 Crankshaft seal FPM (fluoride rubber)
Parts Details
  • Inner Diameter [mm]: 45
  • Material: FPM (fluoride rubber)
  • Swirl Type: Right-hand Twist
  • Radial Shaft Seal Design: ASW
  • Dust Cover: with dust lip
  • Height [mm]: 8
  • Diameter [mm]: 67
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  • ELRING: Crankshaft seal
  • Item number: 914.924
  • Our price: £ 7,23
  • Condition: New
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ELRING Crankshaft seal FPM (fluoride rubber)
Article number: 914.924
£ 7,23
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OM611. 1998–2004.

These are inline 2.1 and 2.2-litre four-cylinder diesel engines. Car owners were offered a choice of engines of various power: 81, 101, 108, 114, 120, 127, 134, and 141 hp. OM611 were installed on: Mercedes-Benz Sprinter (W90x), Mercedes-Benz E-Class (W210), Mercedes-Benz C-Class (W203).

OM668. 1998–2005.

These diesel engines had four cylinders in a line, and displacement of 1.7 and 2.7 l. The following models were sold with ОМ668 engines: Mercedes-Benz A-Class (W168), Mercedes-Benz A-Class (W169), as well as Mercedes-Benz Vaneo (W414).

OM612. 1999–2006.

Unlike previous engines, ОМ612 had 5 cylinders in a row. Displacement was 2.7 l. The power of the engine ranged between 154 and 170 hp, and the torque - between 330 and 370 N·m. This engine was installed on the Mercedes-Benz Sprinter (W90x), Mercedes-Benz C-Class (W203), and Mercedes-Benz E-Class (W210).

OM628. 1999–2010.

It was the first V-engine in the CDI lineup. It boasted 8 cylinders, 4 litres displacement, 560 N·m torque and power of 250 HP. The engine was installed on Mercedes-Benz E-Class (W211), Mercedes-Benz S-Class (W220), Mercedes-Benz M-Class (W163), Mercedes-Benz G-Class (W463).

Popular CDI engines

OM647. 2002–2006.

A five-cylinder inline 2.7-litre engine developed 177 hp. The torque was 400 N·m. It was installed on the Mercedes-Benz saloon E-Class (W211).

OM648. 2002–2005.

This engine had 6 cylinders in a row. Displacement reached 3.2 liters. The engine had two power options: 177 and 204 hp. This engine could be seen under the bonnet of Mercedes-Benz E-Class (W211) and Mercedes-Benz E-Class (W220).

OM646. 2003–2010.

This inline 4-cylinder, 2.2-litre turbocharged engine had a cast iron cylinder block and an aluminium cylinder head. It had a wide range of power: from 88 to 170 hp. In 2006, the second generation — OM646 EVO — was released. Engineers had made over 90 changes to the design. OM646 was installed on the following models: Mercedes-Benz Vito (W639), Mercedes-Benz Sprinter (W906), Mercedes-Benz C-Class (W203), Mercedes-Benz C-Class (W204), Mercedes-Benz CLК-Class (W209), and Mercedes-Benz E-Class (W211).

CASTROL EDGE LL 15F7E5 Engine oil 5W-30, 4l, Synthetic Oil
Parts Details
  • Oil Viscosity Classification SAE: 5W-30
  • Capacity [litre]: 4
  • Recommendations: BMW Longlife-04, MB 229.31, MB 229.51, Porsche C30, VW 504 00, VW 507 00
  • Product line: EDGE
  • Specification: ACEA C3
  • Version: LL
  • Oil: Synthetic Oil
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  • CASTROL: Engine oil
  • Item number: 15F7E5
  • Our price: £ 40,74
  • Condition: New
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CASTROL Engine oil 5W-30, 4l, Synthetic Oil
Article number: 15F7E5
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Mercedes-Benz Genuine Engine Oil A000989940213ALEE Engine oil 5W-30, 5l
Parts Details
  • Oil Viscosity Classification SAE: 5W-30
  • Capacity [litre]: 5
  • Recommendations: MB 229.51
  • Product line: Genuine Engine Oil
  • Packing Type: Canister
  • Mercedes-Benz: Engine oil
  • Item number: A000989940213ALEE
  • Our price: £ 80,89
  • Condition: New
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Mercedes-Benz Engine oil 5W-30, 5l
Article number: A000989940213ALEE
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£ 80,89
£ 16,18 for 1 litre
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BX-CRI3 BOSCH 0 986 435 356 Injector Nozzle Common Rail (CR), with seal ring
Parts Details
  • Supplementary Article / Supplementary Info Info 2: with seal ring
  • Service exchange part
  • Fuel Mixture Formation: Common Rail (CR)
  • BOSCH: Injector Nozzle
  • Item number: 0 986 435 356
  • Condition: Remanufactured
Details
BOSCH Injector Nozzle Common Rail (CR), with seal ring
Article number: 0 986 435 356
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OPEL GM 19 42 046 Engine oil 10W-40, 5l, Part Synthetic Oil
Parts Details
  • Oil Viscosity Classification SAE: 10W-40
  • Capacity [litre]: 5
  • Specification: API SL, API CF, ACEA A3 / B3
  • Oil: Part Synthetic Oil
  • Packing Type: Canister
  • Vehicle type: Car
  • OPEL GM: Engine oil
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OPEL GM Engine oil 10W-40, 5l, Part Synthetic Oil
Article number: 19 42 046
£ 28,45
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Valvoline SynPower 872378 Engine oil 5W-30, 4l
Parts Details
  • Oil Viscosity Classification SAE: 5W-30
  • Capacity [litre]: 4
  • Recommendations: BMW Longlife-01, MB 229.5, VW 502 00, VW 505 00, MB 229.3, MB 226.5, Renault RN0700, Renault RN0710, Fiat 9.55535-G1
  • Product line: SynPower
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  • Packing Type: Canister
  • Vehicle type: Car
  • Valvoline: Engine oil
  • Item number: 872378
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Details
Valvoline Engine oil 5W-30, 4l
Article number: 872378
£ 35,36
£ 8,84 for 1 litre
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OM640. 2004–2012.

The 2-litre ОМ640 had four inline cylinders. It had a cooling system for the turbocharged air and a turbocharger with variable geometry. Power: 82, 109 or 140 hp. Torque: 200, 250, 300 N·m. OM640 was used for Mercedes-Benz A-Class (W169) and Mercedes-Benz B-Class (W245).

OM629. 2005–2011.

This engine is a slightly modified OM628. Its distinctive feature was increased boost pressure. This allowed for increasing power and torque. Like its predecessor, OM629 was a V8 4-litre engine. The power of the engine ranged between 306 and 320 hp, and the torque - between 700 and 730 N·m. It was developed for vehicles like Mercedes-Benz M-Class (W164), Mercedes-Benz GL-Class (X164), Mercedes-Benz E-Class (W211), and Mercedes-Benz S-Class (W221).

OM651. 2008–present.

An inline 4-cylinder turbocharged engine. Displacement: 1.8 and 2.2 l. Power: 95 to 204 hp. The cylinder block is made of grey cast iron. It is installed on the following models: Mercedes-Benz A-Class (W176), Mercedes-Benz B-Class (W246), Mercedes-Benz CLA (C117), Mercedes-Benz Sprinter (W906), Mercedes-Benz C-Class (W204), Mercedes-Benz C-Class (W205), Mercedes-Benz Vito (W447), Mercedes-Benz GLA (X156), Mercedes-Benz E-Class (W212), Mercedes-Benz Viano/Vito (W639), Mercedes-Benz GLK (X204), Mercedes-Benz M-Class (W166), Mercedes-Benz SLK (R172), Mercedes-Benz GLC (X253), Mercedes-Benz CLS (X218), and Mercedes-Benz S-Class (W222).

OM656. 2017–present.

The turbocharged 3-liter inline 6-cylinder OM656 is the most powerful engine ever installed in a serial Mercedes-Benz passenger car. Specifications: 286 hp (600 N·m) and 340 hp (700 N·m). It has been developed for Mercedes-Benz S-Class (W222) vehicles.

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OPEL GM Engine oil 5W-30, 1l, Synthetic Oil
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FEBI BILSTEIN 101352 Seal, oil filler cap
Parts Details
  • Thickness [mm]: 2,3
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Mercedes-Benz Engine oil 5W-30, 1l
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FEBI BILSTEIN 44976 Deflection / Guide Pulley, v-ribbed belt with screw
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